Heavy Industrial Capabilities

Infrastructure & Machinery

65,000 Sq. Ft. operational plant, German optical sorting lines, high-torque shredders, twin-screw extruders, and an advanced testing laboratory.

65,000

Sq. Ft. Plant Area

3,500 MT

Monthly Production

1,200 kVA

Power Grid & Solar

100 MT

Digital Weighbridge

Key Plant Machinery & Processing Lines

High-efficiency automated systems ensuring continuous high-volume material throughput.

Semi-Automatic Modular Windshield Delaminator (15-20 T/Day)

Rated Capacity: 200 to 300 Metric Tons / Month (15-20 Tons/Day)

Our field-proven conventional semi-automatic windshield delamination system designed for low capital investment and high operational profitability. It efficiently separates glass cullet from PVB interlayer with non-hazardous, eco-friendly separation agents.

Power Requirement: 30 HP Total Connected Load

Separation Method: Mechanical-Chemical Hybrid (Patented)

Glass Cullet Yield: 92% – 93% (2mm–30mm size)

PVB Recovery: 6% – 7% with <1% glass residue

Mobility: Modular skid-mounted for easy relocation

Operators Required: 2 to 3 operators per shift

Fully Automatic CE-Certified Industrial Windshield Processing Line (5-20 T/Hr)

Rated Capacity: 5 to 20 Metric Tons / Hour (Continuous Industrial Scale)

Heavy-duty, high-capacity automated recycling line engineered for massive material recovery facilities (MRFs) and regional glass processing centers, featuring automated infeed, delaminators, air classifiers, and magnetic separators.

Automation: Fully Automated PLC-SCADA Controlled

Certification: CE Certified Industrial Machine Standards

Partnership: Manufactured in Technical Collaboration with Alfa Therm

Feedstock: Mixed Auto Windshields, Architectural Laminated & Bulletproof Glass

Output Separation: Automated Glass Cullet, PVB Film & Metal Trims

Twin-Screw PVB Compounding & Decontamination Extrusion Line

Rated Capacity: 500 Kg / Hour (350 MT / Month)

Advanced polymer compounding and melt-filtration extrusion system capable of removing microscopic glass particles from reclaimed PVB, blending elastomeric additives, and producing bubble-free uniform pellets.

Screw Diameter: Co-Rotating Twin Screw 75mm (L/D 48:1)

Degassing: Dual High-Vacuum Multi-Port Degassing System

Filtration: Continuous Hydraulic Auto-Screen Changer (200 Mesh)

Pelletizing: Underwater / Water-Ring Strand Pelletizer

Drive Motor: 110 kW Variable Frequency Inverter Drive

Multi-Deck Vibratory Glass Cullet Screening & Optical Air Classification Unit

Rated Capacity: 15 Metric Tons / Hour

Precision grading and purification unit that sizes glass cullet according to client specifications while removing residual plastic specks, sealants, and metal clips.

Screen Decks: Triple-Deck High Frequency Vibratory Classifier

Fractions Sized: <2mm (Fines), 2–10mm, 10–30mm, >30mm Oversize

Air Separation: Zig-Zag Air Classifier for lightweight film removal

Magnetics: Rare-Earth Overband Magnet + Eddy Current Separator

NABL Analytical Testing Laboratory

In-house scientific instrumentation ensuring zero-deviation quality across every batch.

Central Polymer & Glass Spectroscopic Testing Laboratory

In-house quality assurance laboratory ensuring every batch of glass cullet and PVB compound adheres to rigid technical data sheets (TDS) and RoHS/REACH compliance.

Instruments: FTIR Spectrometer, Melt Flow Indexer (MFI), DSC Thermal Analyzer, Tensile UTM, Moisture Titrator, XRF Glass Analyzer

Certification: NABL Calibrated Testing Standards

Facility Layout & Transport Fleet

Covered sheds, 15T overhead EOT cranes, and dedicated logistics network.

Bahadurgarh Windshield & PVB Processing Hub (Haryana)

1,200 MT / Month Windshield Delamination

Primary processing facility equipped with semi-automatic delaminators, PVB compounding extruders, and automotive mat molding presses.

Maharashtra & Gujarat Material Recovery Hubs

3,500 MT / Month Polymer & Scrap Processing

Mega recycling and compounding complex handling industrial polymers, secondary aluminium alloys, and regional MRF baled scrap.