Our 8-Stage Recycling & Quality Journey

Industrial scrap is collected via dedicated container trucks. Every shipment passes through our 100 MT digital electronic weighbridge with automated photo-logging, radiation scanning, and preliminary moisture assessment.

High-speed optical NIR sensors analyze the molecular signature of polymers (HDPE vs PP vs PET vs PVC) and metal alloys. Pneumatic air ejectors separate mixed scrap streams at 99.4% purity rate.

Dual-shaft 180kW planetary shredders reduce bulky industrial drums, purgings, and scrap pieces into uniform 20mm chips. Cross-belt neodymium magnets capture stray ferrous tramp metal.

Continuous hot wash tanks with eco-friendly biodegradable detergents remove glue, label paper, oil residues, and odor compounds. Hydrocyclones separate polyolefins (floating) from heavier sinking contaminants.

Co-rotating twin-screw extruders melt and homogenize the polymer at controlled thermal profiles. Dual high-vacuum degassing ports extract volatile organics, while 120-mesh hydraulic screen changers filter micro-particles.

Strand and underwater die-face pelletizers produce uniform cylindrical pellets. Automated centrifugal classifiers remove fine dust and oversize granules before storage silos.

Every batch is tested in our in-house laboratory for Melt Flow Index (MFI), density, tensile strength, elongation, ash content, and Izod impact resistance. No material is dispatched without an approved Certificate of Analysis.

Automated bagging units pack the material into 25kg multi-layer moisture-barrier bags or 1 MT jumbo bags with UV liners. Material is shrink-wrapped on pallets and dispatched nationwide.